Display device and method of manufacturing display device

ABSTRACT

A display device is provided and includes a display panel; and a wiring board comprising a flexible base, a terminal electrically connected to the display panel, wherein the flexible base including a first surface, a second surface on an opposite side to the first surface, and a concavity in the second surface, the wiring board is mounted on the display panel and is bent so that the wiring board is opposed to a rear surface side of the display panel, and the concavity is provided in the portion of the wiring board which is bent.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.16/366,653, filed on Mar. 27, 2019, which application is based upon andclaims the benefit of priority from Japanese Patent Application No.2018-069162, filed Mar. 30, 2018, the entire contents of which areincorporated herein by reference.

FIELD

Embodiments described herein relate generally to a display device and amethod of manufacturing the display device.

BACKGROUND

In display devices such as liquid crystal display devices, there is ademand of narrowing the frame. As an example of the narrowed frame, sucha structure is known that a flexible wiring board is bent to a rear sideof the display panel. However, such a wiring board may comprise an ICchip for driving the display panel PNL. In terms of the reliability inthe connection to IC chips, the wiring board in many cases has apredetermined thickness. For this reason, it is sometimes difficult tomaintain the shape of the display device due to the resilience caused bybending of the wiring board.

SUMMARY

The present application relates generally to a display device and methodof manufacturing same.

According to one embodiment, a display device includes a display paneland a wiring board including a flexible base, a terminal electricallyconnected to the display panel, an IC chip, a wiring line whichelectrically connects the terminal and the IC chip. The base includes afirst surface on which the IC chip and the terminal are provided, asecond surface on an opposite side to the first surface, and a concavityin the second surface between the IC chip and the terminal.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a plan view showing a configuration example of a displaydevice DSP according to the first embodiment.

FIG. 2 is a cross section taken along line A-A′ shown in FIG. 1.

FIG. 3 is a cross section showing a state where a wiring board 1 isbent.

FIG. 4 is a diagram showing an example of a method of manufacturing thedisplay device DSP comprising a concavity C1.

FIG. 5 is a diagram showing another example of the method ofmanufacturing the display device DSP comprising a concavity C1.

FIG. 6 is a cross section showing a configuration example of a displaydevice DSP according to the second embodiment.

FIG. 7 is an enlarged cross section of a base 10 of a wiring board 1shown in FIG. 6.

FIG. 8 is a diagram showing a state of the wiring board 31 shown in FIG.6 when bent.

FIG. 9 which is a plan view showing the shape of a concavity C2 shown inFIG. 6.

FIG. 10 is a plan view showing another example of the wiring board 1.

FIG. 11 is a plan view showing another example of the wiring board 1.

FIG. 12 is a plan view showing another example of the wiring board 1.

FIG. 13 is a plan view showing another example of the wiring board 1.

FIG. 14 is a plan view showing another example of the wiring board 1.

FIG. 15 is a plan view showing another example of the wiring board 1.

FIG. 16 is a plan view showing another example of the wiring board 1.

FIG. 17 is a plan view showing another example of the wiring board 1.

FIG. 18 is a diagram showing an example of the method of manufacturing adisplay device DSP comprising a concavity C2.

FIG. 19 is a diagram showing another example of the method ofmanufacturing a display device DSP comprising a concavity C2.

DETAILED DESCRIPTION

In general, according to one embodiment, a display device comprises adisplay panel and a wiring board including a flexible base, a terminalelectrically connected to the display panel, an IC chip, a wiring linewhich electrically connects the terminal and the IC chip, the basecomprising a first surface on which the IC chip and the terminal areprovided, a second surface on an opposite side to the first surface, anda concavity in the second surface between the IC chip and the terminal.

According to another embodiment, a method of manufacturing a displaydevice, includes electrically connecting a wiring board including a basecomprising a first surface and a second surface on an opposite side tothe first surface, and an IC chip provided on the first surface, to adisplay panel, and forming a concavity in a section of the secondsurface, located between the display panel and the IC chip.

According to another embodiment, a method of manufacturing a displaydevice, comprises drawing a long-scale film from a reel, the long-scalefilm comprising a base extending over a plurality of effective portions,and a terminal and an IC chip provided in each of the effective portionson a first surface of the base, forming concavities a second surface ofthe base, on an opposite side to the first surface, each between therespective terminal and the respective IC chip, separating the effectiveportions each from the long-scale film, thus preparing a wiring board,and electrically connecting the terminal of the wiring board to adisplay panel.

Embodiments will now be described with reference to accompanyingdrawings. Note that the disclosure is presented for the sake ofexemplification, and any modification and variation conceived within thescope and spirit of the invention by a person having ordinary skill inthe art are naturally encompassed in the scope of invention of thepresent application. Moreover, in some cases, in order to make thedescription clearer, the widths, thicknesses, shapes, etc., of therespective parts are schematically illustrated in the drawings ascompared to the actual modes. However, the schematic illustration ismerely an example, and adds no restrictions to the interpretation of theinvention. In addition, in the specification and drawings, thestructural elements, which have functions identical or similar to thefunctions described in connection with preceding drawings are denoted bylike reference numbers, and an overlapping detailed description thereofis omitted unless otherwise necessary.

First Embodiment

FIG. 1 is a plan view showing a configuration example of a displaydevice DSP according to the first embodiment. In the drawing, a firstdirection X, a second direction Y and a third direction Z are orthogonalto each other. Note that the first direction X, the second direction Yand the third direction Z may cross each other at an angle other than 90degrees. In this specification, the direction towards the distal end ofthe arrow which shows the third direction Z is referred to as “up”, andthe direction opposite to the distal end the arrow is referred to as“down”.

The display device DSP comprises a display panel PNL, a wiring board 1,a wiring board 2, a lighting unit 3 and the like. Note that, the wiringboard 1 and the wiring board 2 may be called as print circuit board 1and print circuit board 2.

The display panel PNL is, for example, quadrangular. In the exampleillustrated, the display panel PNL is formed into a rectangular shapecomprising a pair of short sides along the first direction X, and a pairof long sides along the second direction Y, but the structure is notrestricted to that of the example illustrated. The display panel PNL is,for example, a transmissive liquid crystal display panel which displaysimages by selectively transmitting light from the lighting unit 3. Thedisplay panel PNL comprises a first substrate SUB1, a second substrateSUB2 and a liquid crystal layer (not shown). The first substrate SUB1and the second substrate SUB2 are located immediately above the lightingunit 3, and they oppose each other. A display area DA which displaysimages is located in a region where the first substrate SUB1 and thesecond substrate SUB2 oppose each other. In the example illustrated, thedisplay panel PNL comprises a mounting portion MT extending along thefirst direction X. The mounting portion MT is equivalent to a portion ofthe first substrate SUB1, which extends from the second substrate SUB2along the second direction Y. The display panel PNL may be a reflectivetype which displays images by selectively reflecting external light orlight from the lighting unit 3, or a transreflective type provided forboth display functions of the transmissive and reflective types.Moreover, the display panel PNL is not limited to a liquid crystaldisplay panel, but may be an organic electroluminescent panel.

The wiring board 1 is mounted on the mounting portion MT, and iselectrically connected to the display panel PNL. In this embodiment, thewiring board 1 is flexible. The wiring board 1 is formed intoapproximately a rectangular shape comprising long sides along the firstdirection X, and edges EYa and EYb extending along the second directionY. For example, the wiring board 1 comprises an IC chip in its lowersection. The IC chip 11 supplies various signals for displaying imageson the display panel PNL. Further, the wiring board 1 comprises aconcavity C1 between the display panel PNL and the IC chip 11. Theconcavity C1 is formed into substantially a belt-like shape havingsubstantially a constant width and extending over between the edge EYaand the edge EYb along the first direction X.

A wiring board 2 is connected to the wiring board 1. For example, thewiring board 2 is a printed circuit board. The wiring board 2 comprisesa capacitor 21 and the like. For example, the wiring board 2 is aflexible substrate whose entire body is bendable, but it may be a rigidsubstrate formed from a hard material such as glass epoxy, or may be arigid flexible substrate.

FIG. 2 is a cross section taken along line A-A′ shown in FIG. 1. Here,the figure shows a state before the wiring board 1 is bent, and thewiring board 1 is a flat plate parallel to an X-Y plane defined by thefirst direction X and the second direction Y.

The display panel PNL comprises a liquid crystal layer LC in addition tothe first substrate SUB1 and the second substrate SUB2. The firstsubstrate SUB1 is disposed immediately above the lighting unit 3. Theliquid crystal layer LC is held between the first substrate SUB1 and thesecond substrate SUB2.

The lighting unit 3 comprises a case 31, a light source 32, a lightguide 33, etc. Note that the optical sheet located between the lightguide 33 and the first substrate SUB1 is omitted from illustration. Thecase 31 is formed of, for example, a metal such as aluminum, but may beformed of a resin. The light source 32 and the light guide 33 areaccommodated in the case 31. For example, the light source 32 includes alight emitting diode. The light emitted from the light source 32propagates in the light guide 33, and illuminates the display panel PNL.

The wiring board 1 comprises a base 10, an IC chip 11, a wiring line 12,a resin layer 13, a resin layer 14, a terminal TE1, a terminal TE2 andthe like.

For example, the base 10 is formed into a plate-likes shape and of, forexample, a flexible material such as polyimide. The base 10 comprises afirst surface 10A on which the IC chip 11 and the like are formed, and asecond surface 10B on an opposite side to the first surface 10A.

The wiring line 12 is formed on the first surface 10A. The terminal TE1is formed in one end portion of the wiring line 12. The terminal TE1 iselectrically connected to a pad PD1 located in the mounting portion MTof the display panel PNL via an anisotropically conductive film ACF. Theterminal TE2 is formed in another end portion of the wiring line 12. Theterminal TE2 is electrically connected to a pad PD2 of the wiring board2 via the anisotropically conductive film ACF. The IC chip 11 iselectrically connected to the wiring line 12 between terminal TE1 andterminal TE2. In the example illustrated, the IC chip 11 is locatedapproximately at the center of the wiring board 1 along the seconddirection Y. The resin layer 13 covers the wiring line 12. Morespecifically, the resin layer 13 is formed between the terminal TE1 andthe IC chip 11 and between the terminal TE2 and the IC chip 11. Theresin layer 14 is formed between the IC chip 11 and the resin layer 13,and covers the wiring line 12. With the resin layer 13 and the resinlayer 14 thus formed, the corrosion and the like of the wiring line 12can be suppressed.

The concavity C1 is formed in the second surface 10B. The concavity C1is located between the terminal TE1 and the IC chip 11 along the seconddirection Y. The concavity C1 is formed in a position which overlaps theresin layer 13. In this embodiment, the concavity C1 has a length L1which is greater than a depth D1. Here, the length L1 of the concavityC1 is, more specifically, a length of a bottom portion BC1 of theconcavity C1. In the region where the concavity C1 is formed, the base10 has a thickness T1 which is substantially constant. Here, the lengthL1 is defined along the second direction Y. The depth D1 and thethickness T1 are defined along the third direction X. The depth D1 isless than the thickness T1. The depth D1 is, for example, 10 μm or morebut 20 μm or less. The thickness T1 is, for example, 15 μm or more but25 μm or less.

As will be described later in detail, the concavity C1 with such aconfiguration is formed by mechanically polishing (buffing) the base 10.In the second surface 10B, the concavity C1 polished and the uppersurface TS not polished are different from each other in finishedcondition. In this embodiment, the concavity C1 has a surface coarsenessrougher than that of the upper surface TS. Therefore, the concavity C1has gloss less than that of the upper surface TS. For example, theconcavity C1 is dull.

The wiring board 2 comprises a substrate 20, a wiring line 22, aprotective member 23 and the like. For example, the substrate 20 isformed of a flexible material such as polyimide. The wiring line 22 isformed on the substrate 20. The pad PD2 is formed in one end portion ofthe wiring line 22. The protective member 23 covers the wiring line 22.

FIG. 3 is a cross section showing a state in which the wiring board 1 isbent. The display device DSP is accommodated in a housing or the likewhile the wiring board 1 is bent as shown in FIG. 3. In the state wherethe wiring board 1 is bent, the IC chip 11 opposes the lighting unit 3in a lower portion of the lighting unit 3. The wiring board 1 and thelighting unit 3 are adhered together with, for example, an adhesivemember TP2 such as a double-sided tape provided between the wiring board1 and the lighting unit 3. Thus, the bent state of the wiring board 1 ismaintained. Moreover, the lighting unit 3 and the display panel PNL areadhered together with an adhesive member TP1 such as a double-sided tapeprovided between the lighting unit 3 and the first substrate SUB1.

For example, the wiring board 1 is bent at an axis along the firstdirection X, as a center, in a region where at least the concavity C1 isformed. That is, in the state where the wiring board 1 is bent, thebottom portion BC1 forms a curved surface, and its generator GN isparallel to the first direction X. The generator GN may be referred toas “bending line”. In the example illustrated, the concavity C1coincides with the bent region of the wiring board 1. The length L1 ofthe bottom portion BC1 is greater than a thickness LMT of the mountingportion MT and the lighting unit 3 together. Here, the thickness LMT isdefined along the third direction Z. The thickness of the mountingportion MT is equivalent to the thickness of the first substrate SUB1.

In the first embodiment described above, the resin layer 13 isequivalent to a first resin layer, and the resin layer 14 is equivalentto a third resin layer. Moreover, the edge EYa is equivalent to a firstedge, and the edge EYb is equivalent to a second edge.

According to this embodiment, the concavity C1 is formed in the secondsurface 10B of the flexible base 10. The concavity C1 is located betweenthe display panel PNL and the IC chip 11. With the concavity C1 formedto have such a configuration, the thickness of the base 10 is reducedand the flexibility of the base 10 can be improved. Thus, the wiringboard 1 can be easily bent, and also the resilience of the wiring board1, which is caused by bending which can reduced. As a result, separationof the lighting unit 3 and the display panel PNL from each other, whichmay be caused by the resilience of the wiring board 1, can besuppressed.

In particular, as described with reference to FIG. 2, the mountingportion MT of the display panel PNL overlaps the light source 32 of thelighting unit 3. With this structure, if the lighting unit 3 isseparated from the mounting portion MT, the region of the display areaDA, which is near the mounting portion MT cannot be sufficientlyilluminated, possibly causing non-uniformity in display. According tothis embodiment, the separation of the lighting unit 3 and the displaypanel PNL from each other can be inhibited, and therefore thedegradation in display quality can be suppressed.

Moreover, the bent state of the wiring board 1 can be stably maintained,and therefore the reliability of the display device DSP can be improved.This embodiment is effective especially for display devices with anarrow frame, which have a small adhesion area between a display panelPNL and a lighting unit 3.

Next, a method of manufacturing the display device DSP according to thefirst embodiment will be described with reference to FIGS. 4 and 5. Inthis embodiment, the concavity C1 is formed by polishing the secondsurface 10B of the base 10.

FIG. 4 is a diagram showing an example of the method of manufacturingthe display device DSP comprising the concavity C1. In the example shownin FIG. 4, the concavity C1 is formed after the wiring board 1 iselectrically connected to the display panel PNL and the wiring board 2.

The wiring board 1 is set to a shaft 42 while the wiring board 1 iselectrically connected to the display panel PNL and the wiring board 2.The second surface 10B is covered by a masking plate MSK. The maskingplate MSK comprises a slit ST. The slit ST exposes the second surface10B located between the display panel PNL and the IC chip 11. A firstsurface 10A side of the base 10 is supported by the shaft 42. Note that,between the shaft 42 and the first surface 10A, the resin layer 13 shownin FIG. 2 may be formed, or the resin layer 13 may be formed afterpolishing the second surface 10B.

After that, a roll-like buff 41 is descended toward the slit ST, and theportion of the second surface 10B, which is exposed by the slit ST, ispolished as the buff 41 is rotated. The buff 41 having such a structureis formed of, for example, a nonwoven fabric, ceramics or the like. Dustparticles produced by polishing the base 10 are collected by a blower 43and a dust catcher 44. The buff 41 is located between the blower 43 andthe dust catcher 44. In the example illustrated, the buff 41 is rotatedcounter-clockwise, and the blower 43 blows air towards the slit ST inaccordance with the rotation direction of the buff 41.

With use of the masking plate MSK, it is possible to selectively set aregion of the second fields 10B, to be polished by the buff 41, andinhibit particles produced by polishing from attaching to the displaydevice DSP. Note that to remove the particles left over even aftercollecting, a step of washing with, for example, water may be added.

FIG. 5 is a diagram showing another example of the method ofmanufacturing the display device DSP comprising the concavity C1. In theexample shown in FIG. 5, the concavity C1 is formed before the wiringboard 1 is connected to the display panel PNL and the wiring board 2.More specifically, the concavity C1 is formed in a long-scale film 1 a,from which the wiring board 1 is divided as an individual piece.

As shown in FIG. 5, part (a), the long-scale film 1 a comprises, inaddition to the base 10, a plurality of IC chips, a plurality ofterminals TE1 and TE2, wiring lines (not shown), resin layers 13 and thelike. The base 10 is formed to extend over a plurality of effectiveportions EP. The effective portions EP are of a potion equivalent to onepiece of wiring board 1, and each include one terminal TE1, one IC chip11 and one terminal TE2. The IC chip 11, the terminal TE1, and theterminal TE2 are provided on the first surface 10A of the base 10. Forexample, the long-scale film 1 a is installed in a state where it iswound around a reel RE, and is pulled out from the reel RE by apredetermined length for each piece. In the example illustrated, thelong-scale film 1 a is fed toward a right-hand side of the figure. Theterminal TE1, the IC chip 11 and the terminal TE2 are arranged in thisorder along the feeding direction of the long-scale film 1 a. The buff41 is disposed in an upper portion of the long-scale film 1 a, that is,a second surface 10B side of the base 10.

Next, as shown in FIG. 5, part (b), when the long-scale film 1 a is fedby a predetermined distance, the buff 41 opposes the second surface 10Bbetween the terminal TE1 and the IC chip 11. Subsequently, the buff 41is descended toward the base 10 and polishes the second surface 10B. Asa result, between the terminal TE1 and the IC chip 11, that is, in aregion which overlaps the resin layer 13, the concavity C1 is formed.

Next, as shown in FIG. 5, part (c), the long-scale film 1 a is dividedinto effective portions EP. The long-scale film 1 a is cut in eachregion between each respective adjacent pair of a terminal TE1 and aterminal TE2. Thus, the wiring board 1 comprising the concavity C1 isprepared. Then, the wiring board 1 is electrically connected to thedisplay panel PNL and the wiring board 2, and thus the display deviceDSP is formed. Note that after the formation of the concavity C1, awashing step may be added if needed.

Second Embodiment

FIG. 6 is a cross-sectional view showing a configuration example of thedisplay device DSP according to the second embodiment. The secondembodiment is different from the first embodiment in that the base 10comprises a slit-like concavity C2. The concavity C2 is formed in thesecond surface 10B of the base 10. In the cross section of the wiringboard 1 illustrated, a plurality of concavities C2 are located betweenthe terminal TE1 and the IC chip 11, and are arranged along the seconddirection Y at intervals. The concavities C2 are formed in the positionswhich overlap the resin layer 13.

FIG. 7 is an enlarged cross section showing the base of the wiring board1 shown in FIG. 6. In each concavity C2, a bottom portion BC2 has alength L2 which is less than a depth D2 of the concavity C2. Eachconcavity C2 is formed into a tapered shape which narrows down towardthe first surface 10A from the second surface 10B. The depth D2 is, forexample, 10 or more but 20 μm or less, and the thickness T1 is, forexample, 15 μm or more but 25 μm or less.

FIG. 8 is a diagram showing the bent state of the wiring board 1 shownin FIG. 6. The resin layer 15 is placed in the concavities C2. The resinlayer 15 is applied into the concavities C2 while the wiring board 1 isbent and hardened thereafter. For example, the resin layer 15 may be anultraviolet-curing resin which is cured by irradiation of ultravioletrays, or a thermosetting resin which is cured by heating.

In this embodiment as well, the concavities C2 are formed in the regionwhere the wiring board 1 is bent, and therefore advantageous effectssimilar to those of as the first embodiment can be obtained. Further,the resin layer 15 is placed in the concavities C2 in the state wherethe wiring board 1 is bent, the resilience caused by bending the base 10can be further reduced, thereby making it possible to stably maintainthe bent state of the wiring board 1. Moreover, cracking of the wiringboard 1, which may start from any of the concavities C2 when the wiringboard 1 is bent, can be inhibited.

Next, another example of the second embodiment will be described withreference to FIGS. 9 to 17. Here, the descriptions will be made whilereferring to the plan view showing the state before the wiring board 1is bent. Note that a bending line GN (generator) along which the wiringboard 1 is bent is also illustrated.

FIG. 9 is a plan view showing a configuration of the concavity C2 shownin FIG. 6. The concavity C2 is located between the display panel PNL andthe IC chip 11. The concavity C2 is formed into a mesh, and continuouslyextends along the first direction X between the edge EYa and the edgeEYb. More specifically, the concavity C2 comprises a plurality oflinearly extending portions P1 and a plurality of linearly extendingportions P2. The portions P1 extend along a direction which intersectsthe bending line GN, and are arranged parallel to each other atintervals. The portions P2 extend along a direction which intersects thebending line GN and the portions P1 and are arranged parallel to eachother at intervals.

The example shown in FIG. 10 is different from that shown in FIG. 9 inthat a plurality of concavities C2 are formed in the second surface 10B.For example, concavities C21 and C22 are arranged along the firstdirection X at intervals. The concavities C21 and C22 have substantiallythe same shape, which is, in the example illustrated, a cross (or ashape of X). The concavities C21 each comprise a portion P1 and aportion P2 which cross each other. The portions P1 and P2 each intersectthe bending line GN. The example shown in FIG. 10 is a case where theportions P1 and the portions P2 shown in FIG. 9 are respectivelydiscontinuous.

The example shown in FIG. 11 is different from that of FIG. 10 in thatintervals between adjacent pairs of concavities C2 are greater. Forexample, between an adjacent pair of a concavity C21 and a concavity C22arranged along the first direction X, concavities C23 and C24 arelocated along the second direction Y. Note that the concavity C2 locatedin an end portion (the outermost circumference) may be formed into a Vshape. In the example illustrated, the concavities C2 most close to thedisplay panel PNL along the second direction Y are formed into a Vshape.

The example shown in FIG. 12 is different from that of FIG. 10 in thateach of the concavities C21 and C22 is formed into a V shape (a wedgeshape). That is, in each pair, the portion P1 and the portion P2 doesnot cross each other. In the example illustrated, the portion P1 and theportion P2 are separated from each other, but they may be connected toeach other. The portions P1 and P2 each extend along a direction whichintersects the bending line GN.

The example shown in FIG. 13 is different from that of FIG. 10 in thateach of the concavities C21 and C22 is formed into a linear shape butcrooked in both end portions. In the example illustrated, each of theconcavities C21 and C22 comprises a portion P3 extending along thebending line GN, and end portions P4 a and P4 b extending along adirection which intersects the bending line GN. The end portion P4 a andthe end portion P4 b extend in directions opposite from each other. Morespecifically, the end portion P4 a extends toward a display panel PNLside from the portion P3, and the end portion P4 b extends toward an ICchip 11 side from the portion P3.

The example shown in FIG. 14 is different from that of FIG. 13 in thatthe portion P3 extends along a direction which intersects the bendingline GN. In this configuration, both end portions of each of theconcavities C21 and C22 are crooked more greatly than those in theexample shown in FIG. 13. In the example illustrated, crooking angles inall the concavities C2 are equal to each other, but they may bedifferent. For example, those of the concavities C2, which overlap thebending line GN may be crooked more greatly than the other concavitiesC2.

The example shown in FIG. 15 is different from that of FIG. 13 in thatthe concavities C2 are each formed into a curvy shape. For example, theconcavities C2 each have a convex shape whose central portion protrudestoward a direction opposite to the second direction Y, that is, towardthe display panel PNL. The concavities C21 and C22 arranged along thefirst direction X are located, respectively, between the concavities C23and C24 arranged along the second direction Y. For example, along thefirst direction X, a central portion of the concavity C23 and a centralportion of the concavity C24 are located between the concavity C21 andthe concavity C22 in each set. In the example illustrated, concavitiesC2Y most close to the display panel PNL along the second direction Y areformed in parts. More specifically, the shape of the concavity C2Y isequivalent to that of a concavity C2 from which a central portionthereof is removed. Thus, in the example illustrated, each concavity C2Ycomprises a portion P5 a and a portion P5 b which are separated fromeach other. The portion P5 a and the portion P5 b extend in directionswhich cross each other.

The example shown in FIG. 16 is different from that of FIG. 15 in thatthe concavities C23 and C24 each have a convex shape protruding towardsa direction opposite to the concavities C21 and C22. That is, theconcavities C23 and C24 have a convex towards a direction spaced awayfrom the display panel PNL. In the example illustrated, the centralportion of the concavity C23 and the central portion of the concavityC24 are located between the concavity C21 and the concavity C22, but thecentral portions of all the concavities C2 may be arranged along thesecond direction Y. In this case, the central portions which protrudeeach as a convex toward the display panel PNL, and the central portionswhich protrude each as a convex in the direction spaced away from thedisplay panel PNL are arranged alternately along the second direction Y.

In the example illustrated, along the second direction Y, concavitiesC2Ya most close to the display panel PNL and concavities C2Yb mostdistant from the display panel PNL are formed in parts. Morespecifically, the shape of each concavity C2Ya is equivalent to that ofa concavity C21 from which a central portion thereof is removed, and theshape of each concavity C2Yb is equivalent to that of a concavity C23from which a central portion thereof is removed. With this structure,each concavity C2Ya comprises a portion P5 a and a portion P5 bseparated from each other, and each concavity C2Yb comprises a portionP6 a and a portion P6 b separated from each other. The portion P5 a andthe portion P6 a extend respectively in directions which cross eachother. The portion P5 b and the portion P6 b extend respectively indirections which cross each other.

The example shown in FIG. 17 is different from that of FIG. 10 in thatthe concavities are formed into a straight line shape along the bendingline GN. The concavities C2 are arranged along the second direction Y atintervals. In the example illustrated, the concavities C2 are eachformed continuously from the edge EYa over to the edge EYb.

In the above-described examples shown in FIGS. 9 to 17, advantageouseffects similar to those of FIGS. 6 to 8 can be obtained. In the secondembodiment, the concavities C21 are equivalent to first grooves, and theconcavities C22 are equivalent to second grooves. Moreover, the resinlayer 15 is equivalent to a second resin layer. The resin layer 15 maybe formed in the concavities C2 shown in FIGS. 9 to 17.

FIG. 18 is a diagram showing an example of a method of manufacturing thedisplay device DSP comprising the concavities C2. In the example shownin FIG. 17, the concavities C2 are formed after the wiring board 1 iselectrically connected to the display panel PNL and the wiring board 2.

As shown in FIG. 18, part (a), the wiring board 1 is disposed on asurface plate 52 to oppose blade teeth (etching teeth) 51. Here, theblade teeth 51 oppose a section of the second surface 10B, which islocated between the display panel PNL and the IC chip 11. Next, theblade teeth 51 are descended toward the surface plate 52, and arepressed against the base 10 to such an extent that the blade teeth 51does not penetrate the case. Thus, as shown in FIG. 18, part (b), thebase 10 is cut a half way through, and thus the concavities C2 areformed in positions which overlap the resin layer 13 of the secondsurface 10B. The thickness of the base 10 in the concavities C2 is, forexample, 15 μm or more but 25 μm or less. Next, as shown in FIG. 18,part (c), the wiring board 1 is bent so that the IC chip 11 is locatedin a rear surface side of the lighting unit 3, and the wiring board 1and the lighting unit 3 are adhered together by the adhesive member TP2.After that, as shown in FIG. 18, part (d), the resin layer 15 is appliedinto the concavities C2, and thus the display device DSP is prepared.

FIG. 19 is a diagram showing another example of a method ofmanufacturing the display device DSP comprising the concavities C2. Inthe examples shown in FIG. 19, the concavities C2 are formed before thewiring board 1 is electrically connected to the display panel PNL andthe wiring board 2. More specifically, the concavities C2 are formed inthe long-scale film 1 a.

As shown in FIG. 5, part (a), for example, the long-scale film 1 a isdrawn out from the reel RE, and is placed on the surface plate 52. Theblade teeth 51 are located on an upper portion of the long-scale film 1a, that is, a second surface 10B side of the base 10.

Next, as shown in FIG. 5 (b), when the long-scale film 1 a is fed by apredetermined distance, and the blade teeth 51 oppose the section of thesecond surface 10B, which is located between the terminal TE1 and the ICchip 11. Subsequently, the blade teeth 51 are descended toward the base10, and the blade teeth 51 are pressed against the base 10 to such anextent that the teeth do not penetrate the base 10. Thus, the base 10 iscut a half way through, and the concavities C2 are formed in the regionbetween the terminal TE1 and the IC chips 11, that is, the region whichoverlaps the resin layer 13.

Next, as shown in FIG. 5 (c), the long-scale film 1 a is divided intoeffective portions EP. The long-scale film 1 a is cut in each regionbetween each respective adjacent pair of a terminal TE1 and a terminalTE2. Thus, the wiring board 1 comprising the concavities C2 is prepared.

After that, the wiring board 1 is electrically connected to the displaypanel PNL and the wiring board 2, and the wiring board 1 is bent as inthe example shown in FIG. 18. More specifically, as shown in FIG. 18,part (c), the wiring board 1 is bent so that the IC chip 11 is locatedin the rear surface side of the lighting unit 3, and the wiring board 1and the lighting unit 3 are adhered together by the adhesive member TP2.Subsequently, as shown in FIG. 18, part (d), the resin layer 15 isapplied into the concavities C2, and thus the display device DSP isprepared. Note that after the formation of the concavities C2, a washingstep may be added if needed.

While certain embodiments have been described, these embodiments havebeen presented by way of example only, and are not intended to limit thescope of the inventions. Indeed, the novel embodiments described hereinmay be embodied in a variety of other forms; furthermore, variousomissions, substitutions and changes in the form of the embodimentsdescribed herein may be made without departing from the spirit of theinventions. The accompanying claims and their equivalents are intendedto cover such forms or modifications as would fall within the scope andspirit of the inventions.

What is claimed is: 1: A display device comprising: a display panel; anda wiring board comprising a flexible base, a terminal electricallyconnected to the display panel, wherein the flexible base including afirst surface, a second surface on an opposite side to the firstsurface, and a concavity in the second surface, the wiring board ismounted on the display panel and is bent so that the wiring board isopposed to a rear surface side of the display panel, and the concavityis provided in the portion of the wiring board which is bent. 2: Thedisplay device of claim 1, further comprising: an IC chip, and a wiringline which electrically connects the terminal and the IC chip, whereinthe IC chip and the terminal is provided on the first surface, and theconcavity is arranged between the IC chip and the terminal. 3: Thedisplay device of claim 2, further comprising: a first resin layer whichcovers the wiring line provided on the first surface, wherein the firstresin layer overlaps the concavity. 4: The display device of claim 1,wherein a thickness of the flexible base in the concavity is 15 μm ormore but 25 μm or less. 5: The display device of claim 1, wherein theconcavity is dull. 6: The display device of claim 1, wherein theconcavity comprises a bottom portion, and a length of the bottom portionis greater than a depth of the concavity. 7: The display device of claim6, further comprising: a lighting unit overlapping the display panel,wherein the wiring board is bent so that the IC chip is located on arear surface side of the lighting unit, and the length of the bottomportion is greater than a thickness of the lighting unit and the displaypanel. 8: The display device of claim 1, wherein the flexible basecomprises a first edge and a second edge on an opposite side to thefirst edge, and the concavity is continuously formed from the first edgeover to the second edge. 9: The display device of claim 2, wherein theconcavity comprises a bottom portion, and a length of the bottom portionis less than a depth of the concavity. 10: The display device of claim9, further comprising: a lighting unit overlapping the display panel,wherein the wiring board is bent so that the IC chip is located on arear surface side of the lighting unit, and further comprises a secondresin layer placed in the concavity. 11: The display device of claim 9,wherein the concavity is formed into a mesh-like shape. 12: The displaydevice of claim 9, wherein the concavity comprises a first concaveportion and a second concave portion spaced from the first concaveportion, and each of the first concave portion and the second concaveportion is formed into a cross shape or a V shape. 13: The displaydevice of claim 9, wherein the concavity comprises a first concaveportion and a second concave portion spaced from the first concaveportion, and each of the first concave portion and the second concaveportion is formed into a linear shape with both end portions thereofbent. 14: The display device of claim 3, further comprising: a thirdresin layer which covers the wiring line between the first resin layerand the IC chip. 15: A method of manufacturing a display device, themethod comprising: electrically connecting a wiring board including aflexible base comprising a first surface and a second surface on anopposite side to the first surface, to a display panel; forming aconcavity in a section of the second surface; mounting the wiring boardon the display panel; and bending the wiring board so that the wiringboard is opposed to a rear surface side of the display panel and theconcavity is provided in the portion of the wiring board which is bent.16: The method of claim 15, further comprising: providing an IC chip anda terminal on the first surface so that the concavity is arrangedbetween the IC chip and the terminal, and providing a wiring line whichelectrically connects the IC chip and the terminal. 17: The method ofclaim 15, wherein the concavity is formed by polishing. 18: The methodof claim 15, wherein the concavity is formed with blade teeth. 19: Themethod of claim 15, wherein a thickness of the flexible base in theconcavity is 15 μm or more but 25 μm or less. 20: The method of claim16, comprising: forming a first resin layer which covers the wiring lineprovided on the first surface before the forming of the concavity,wherein the concavity is formed in a position which overlaps the firstresin layer. 21: The method of claim 17, comprising: bending the wiringboard after the forming of the concavity; and placing a second resinlayer in the concavity. 22: A method of manufacturing a display device,the method comprising: drawing a long-scale film from a reel, thelong-scale film comprising a flexible base extending over a plurality ofeffective portions, and a terminal and an IC chip provided in each ofthe effective portions on a first surface of the flexible base, formingconcavities on a second surface of the flexible base, on an oppositeside to the first surface, each between the respective terminal and therespective IC chip; separating the effective portions each from thelong-scale film, thus preparing a wiring board; and electricallyconnecting the terminal of the wiring board to a display panel. 23: Themethod of claim 22, further comprising: bending the wiring board so thatthe wiring board is opposed to a rear surface side of the display paneland the concavity is provided in the portion of the wiring board whichis bent. 24: The method of claim 22, wherein the concavity is formed bypolishing. 25: The method of claim 22, wherein the concavity is formedwith blade teeth.